Shanbao Machinery: Excellence in Feed Machinery Solutions

Introduction

Established in 1989, Shanbao Machinery has grown to become a leading manufacturer of feed machinery components in China. Located in the Meishan Industrial Park, Sichuan, the company operates a sprawling 40,000 square meter facility, featuring three specialized plants for forging, casting, drilling, and precision machining. As the only die manufacturer in China with its own integrated forging and casting capabilities, Shanbao ensures exceptional quality control from the outset of production.

With a dedicated team of 15 skilled technicians, each boasting over 30 years of industry experience, Shanbao Machinery is committed to delivering high-quality feed spare parts that meet the diverse needs of its clients.

The Importance of Dies in Pellet Mills

The die is a critical component of pellet mills, influencing key factors such as the Pellet Durability Index (PDI), size, durability, hardness, and color of the feed pellets. Given its significance, the die is often the most costly consumable part in the pellet mill. Selecting the right die is essential for optimizing feed production efficiency and quality.

Shanbao Machinery's Ring Dies

Among their premier products are the BUHLER 35 Ring Dies, designed for various applications in poultry, livestock, and aquatic feed production. Here are the specifications:

• Raw Material: X46Cr13 stainless steel
• Size: 350*500 mm
• Hole Size: 3 mm
• Thickness: Customizable
• Effective Thickness: Customizable
• Compression Ratio: Customizable

Shanbao's flexibility allows for tailored solutions, ensuring that customer-specific requirements can be met, thanks to their robust manufacturing capabilities.

Advantages of Shanbao Machinery

Extensive Expertise

Shanbao Machinery prides itself on being a pioneer in the production of ring dies, roller shells, hammers, and screens since its inception. This extensive experience positions the company as one of the longest-standing manufacturers of mold parts in China.

Skilled Workforce

With a team of highly trained technicians, Shanbao boasts unparalleled expertise in crafting high-quality components. Their three plants—dedicated to forging, lathing, and gun drilling—enable strict quality control at every stage of production. Equipped with 36 CNC gun drilling machines, 12 turning lathes, and three high-vacuum heat treatment furnaces, Shanbao is also innovating to enhance the longevity of its ring dies.

Responsive After-Sales Support

Shanbao Machinery understands the importance of timely support. Their professional after-sales team is ready to respond quickly to client needs, ensuring that any issues are resolved efficiently and effectively.

Customization Capabilities

Recognizing that each customer has unique requirements, Shanbao offers exceptional customization options. They work closely with clients to tailor the design and structure of pellet mill dies based on specific feed ingredients, particle sizes, and formulations, ultimately maximizing throughput.

Commitment to Quality

By forging ring blanks in-house, Shanbao maintains control over both product quality and delivery timelines. Rigorous quality checks are implemented at each stage of production to ensure that all products meet the highest standards.

Characteristics of Shanbao Machinery's Products

Shanbao Machinery's products are distinguished by several key characteristics:

• High Productivity: Designed to enhance operational efficiency.
• Wear Resistance: Built to withstand wear and tear, extending product lifespan.
• Corrosion Resistance: Engineered to resist environmental damage.
• Fatigue Resistance: Capable of enduring repeated stress without failure.
• Impact Resistance: Constructed to absorb shocks and maintain integrity.
• Precision and Longevity: High accuracy in manufacturing ensures long-lasting performance.

Conclusion

Shanbao Machinery stands at the forefront of the feed machinery industry, leveraging decades of experience and innovative manufacturing practices. With a strong focus on quality, customization, and customer support, Shanbao is dedicated to providing top-tier solutions that meet the evolving needs of the feed production sector. Clients can trust Shanbao Machinery for their expertise and commitment to excellence in every aspect of feed machinery components.

Packing:

1. Application

2. Production procedure

3.Packing

4. Exhibition

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.