Shanbao Machinery: Innovating in Feed Machinery Components

Introduction

Founded in 1989, Shanbao Machinery has established itself as a premier manufacturer of feed machinery components in China. Based in the Meishan Industrial Park, Sichuan, the company operates a vast 40,000 square meter facility that houses three specialized plants for forging, casting, drilling, and precision machining. With a workforce rich in experience—many employees boasting over 30 years in the industry—Shanbao is uniquely positioned to deliver high-quality, reliable products. Notably, it is the only die manufacturer in China with its own integrated forging and casting operations, ensuring stringent quality control from the outset.

Understanding Hammer Beaters

Hammer beaters are essential components of hammer mills, rotating at high speeds to crush and grind various materials. Mounted on bars that connect to the shafts, these beaters strike the materials fed into the mill, breaking them down into smaller particles. Given their crucial role, the design, size, shape, and quality of the beaters significantly impact both the grinding process and the quality of the finished product.

Due to their continuous exposure to high-speed impacts, hammer beaters are also among the most susceptible to wear, necessitating robust engineering to ensure longevity and performance.

Product Description

Shanbao Machinery's hammer beaters are crafted from high-quality materials designed for maximum durability and efficiency:

• Substrate Material: Made from Q345 low alloy high-strength structural steel, these beaters are treated to achieve a hardness of 55HRC. This special treatment helps prevent abrasion, enhancing the lifespan of the beaters.

• Arms Surfacing: The beaters are coated with high wear-resistant tungsten carbide, reaching an angular hardness of 62HRC. This advanced surfacing technique significantly extends the operational life of the beaters and improves their efficiency.

• Customization Options: Shanbao offers customizable stacking welding forms and thickness designs for tungsten carbide to meet the specific needs of customers, especially those requiring higher efficiency or grinding of tougher materials.

Technical Parameters

Shanbao's hammer beaters are engineered to withstand demanding conditions, making them an ideal choice for those seeking reliability and longevity:

• High Striking Resistance: Designed to endure repeated impacts, these beaters maintain their integrity even under stress.

• Corrosion and Wear Resistance: The specially treated alloy provides excellent protection against wear and corrosion, ensuring consistent performance.

• Heat Resistance: Suitable for high-temperature operations, the beaters perform effectively even in challenging environments.

• Fatigue Resistance: Engineered to resist fatigue, these beaters remain robust and intact despite continuous use.

Conclusion

Shanbao Machinery continues to lead the way in the production of high-quality feed machinery components, with a particular focus on durability and efficiency in its hammer beaters. By leveraging advanced materials and manufacturing techniques, Shanbao ensures that its products meet the highest standards of performance. Clients can rely on Shanbao for tailor-made solutions that enhance productivity and extend the lifespan of their machinery, solidifying the company’s position as a trusted partner in the feed production industry.

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Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.