What is the pellet mill dies?

The pellet mill die, also known as the pellet mill ring die or stationary die, is a critical component in a pellet mill that plays a crucial role in the pellet production process. The pellet mill die is a fixed, cylindrical metal ring installed in the pellet mill, surrounding the rotating roller shells. The key functions of the pellet mill die include:

Shaping and Compaction:

As the feed material is fed into the pellet mill, it is forced through the small openings or holes in the die by the rotating roller shells.

This process shapes the feed material into the desired pellet form and compacts it to the required density.

Extrusion:

The feed material is extruded through the die holes, which helps to create the cylindrical pellet shape and size.

The die hole size and configuration determine the final dimensions of the produced pellets.

Heat Generation:

As the feed material is forced through the die, friction and mechanical work generate heat, which helps to gelatinize the starches and binders, resulting in a more cohesive pellet structure.

Wear Resistance:

The pellet mill die is subjected to significant abrasive wear due to the constant friction and pressure from the feed material passing through it.

The die is typically made from wear-resistant materials, such as high-chrome cast iron or specialized alloys, to withstand this harsh environment and maintain its shape and dimensional accuracy.

Advantages of Shanbao Machinery in Pellet Mill Die Production

Shanbao Machinery stands out as a leader in the pellet mill die manufacturing industry. With over 30 years of experience and a commitment to quality, we offer several key advantages that set us apart from the competition.

1. Extensive Manufacturing Expertise

Shanbao Machinery has dedicated over three decades to the production of pellet mill dies. We operate three specialized plants focused on forging and casting, drilling, and fine turning. What makes us unique is that we are the only pellet die manufacturer in China with our own forging and casting facilities. This direct control over the manufacturing process allows us to ensure the highest standards of quality, making us one of the most professional manufacturers in the world.

2. Experienced and Skilled Team

Our team is comprised of experienced professionals, many of whom have over 30 years of expertise in machinery production. This wealth of knowledge enables us to develop innovative solutions and maintain superior product quality. Our technicians are not only skilled but also deeply familiar with the nuances of pellet mill die production, ensuring that we meet and exceed our clients' expectations.

3. Dedicated After-Sales Support

At Shanbao Machinery, we understand the importance of reliable support after your purchase. Our professional after-sales team is always ready to assist you. Should any issues arise, we can dispatch our technicians to your factory promptly to provide on-site solutions, minimizing downtime and ensuring smooth operations.

4. Innovative Solutions for Cost Efficiency

In addition to manufacturing pellet mill parts, we offer patented machines designed to extend the lifespan of your components. These innovative solutions help reduce your cost per ton, making your operations more economical. Our focus on cost efficiency ensures that you get the most out of your investment in pellet mill technology.

5. Customization for Optimal Performance

We recognize that each feed formulation is unique, which is why we offer customization options for hole design and die structure. By tailoring these specifications to your feed ingredients, particle size, and feed formula, we help you achieve higher throughput and better overall performance from your pellet mill.

Shanbao Machinery is committed to excellence in pellet mill die production. With our extensive experience, skilled team, dedicated support, innovative solutions, and customizable options, we are well-equipped to meet your needs and help you enhance your production efficiency. Choose Shanbao Machinery for your pellet die requirements and experience the difference that expertise and dedication can make.

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.