What is the pellet dies?

Pellet dies are specialized components used in pellet mills, typically in the feed, biomass, and other processing industries. They are essential for shaping and forming the feed material into uniform pellets through a pellet mill. The pellet dies have the below functions:

1. Forming Pellets

The primary function is to compress and shape the feed material into pellets by forcing it through the holes in the die.

2. Controlling Pellet Quality

The design of the die affects the density, size, and durability of the pellets produced, which are crucial for nutritional value and feed performance.

3. Facilitating Uniformity

Consistent hole sizes and spacing in the die ensure that all pellets are uniform in shape and size, which is important for feed efficiency and digestibility.

4. Enhancing Feed Processing:

Properly designed pellet dies can improve the overall efficiency of the pelleting process, reducing energy consumption and wear on the equipment

The pattern of the holes:

The hole's pattern will be designed based on the feed ingredients, particle size, PDI, and particle hardness.There are several types of holes, the most common structures of die holes are straight holes, release stepped holes, external conical holes, internal conical holes, etc. Different die-hole structures are suitable for the different raw materials and feed formulas for pelleting.

Compression ratio:

Generally, the higher the compression ratio the denser the finished pellets, but it does not mean the better pellet. The compression ratio should be calculated based on raw materials for pellets and types of feed, buyers can customize dies with different hole diameters and compression ratios according to the situations and requirements.

Shanbao Machinery's advantage:

1. Shanbao Machinery has been engaged to produce pellet mill dies over 30 years and has 3 plants for forging and casting, drilling and fine turning. We're the only dies manufacturer who has its own forging and casting factory in China. We can pround to announce we're the most professional manufacturer in the world.

2. We're a experienced team and have many professional technicians, all of whom have more than 30 years of experience in machinery production.

3. We have some professional after-sales team. When you need, we can come to your factory immediately to solve all problems for you.

4. We are not only produce the pellet mill's parts but we also have some patent machines to expand your parts lifespan. To help you reduce your cost per ton.

5. Shanbao Machinery will help you customize the hole design and structure for your pellet mill dies according to your feed ingredients, particle size and feed formula to achieve higher throughput.

Shanbao Machinery's Pellet Die Application

We have produced many pellet dies for some famous pellet mills, like: CPM, Buhler, Van Aarsen, Andritz, Idah, Matador, PTN, Muyang, SZLH, Famsun,...

YOU WILL GET MORE TO COLLABORATE WITH SHANBAO MACHINERY!

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Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.