Customized High-Quality Bearing Steel For Andritz G7 Roller Shells With High Cost Performance

Shanbao Machinery also adopts state-of-the-art bearing steel for roller shells, which offers remarkable advantages. The bearing steel provides an extremely smooth surface finish, minimizing friction during the pelletizing process. This not only reduces energy consumption as the rollers rotate with less resistance but also ensures a more uniform pressure distribution, leading to pellets of consistent quality and size. The bearing steel material is highly resistant to wear and corrosion, even when dealing with abrasive or chemically reactive raw materials. It can withstand the rigors of continuous operation, significantly extending the service life of the roller shell.

Additionally, the non-stick property of the bearing steel prevents material buildup, making cleaning and maintenance a breeze. This innovative roller shell design is perfect for industries where precision and efficiency in pellet production are of utmost importance, such as the pharmaceutical and high-grade feed manufacturing sectors.

Application of Shanbao Machinery's Roller Shells

Shanbao Machinery Roller Shells process

Lathe:

Marking:

Hobbing:

Polishing:

Carburizing

Packing:

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.