Introduction:

Shanbao Machinery, established in 1989, is a leading manufacturer of high-performance pellet mill dies, dedicated to helping you optimize your feed production and maximize efficiency. We are a large-scale professional feed machinery fittings manufacturer, integrating production, sales, and service. Our headquarters is located in the new zone of Meishan Industrial Park, Sichuan, China.

What Sets Us Apart:

Vertical Integration: We are the only dies manufacturer in China with our own forging and casting factory, giving us complete control over quality from the very beginning.

Expertise: Our team of 15 professional technicians boasts over 30 years of experience in machinery production, ensuring unparalleled expertise in die design and manufacturing.

Uncompromising Quality: We use premium X46Cr13 stainless steel and employ state-of-the-art manufacturing techniques to create dies that are built to last.

Hole Pattern Design:

Hole Diameter: Shanbao Machinery can customize the hole diameter to achieve the desired pellet size and meet the specific requirements of your feed material. The standard range is 1-12mm, but we can discuss specific needs beyond this range.

Hole Shape: Shanbao Machinery offers a variety of hole shapes to optimize pellet formation and reduce friction. This includes:

Straight Holes: Simple, cost-effective, suitable for softer materials.

Release Stepped Holes: Designed to prevent clogging and improve pellet flow, ideal for fibrous materials.

External Conical Holes: Conical shape helps with pellet formation and reduces friction, suitable for harder materials.

Internal Conical Holes: Similar to external conical, but the taper is inside the hole, providing additional support for pellet formation.

Hole Arrangement: The arrangement of holes within the die can be customized to achieve the desired pellet size, shape, and density. We can design custom patterns based on your specific feed ingredients, particle size, and desired pellet characteristics.

Compression Ratio:

Compression Ratio Adjustment: Shanbao Machinery can adjust the compression ratio based on your feed material, desired pellet density, and desired pellet durability. A higher compression ratio generally results in denser pellets, but it's important to consider the specific feed material and desired pellet characteristics.

Feed Type Consideration: Different types of feed require varying compression ratios. For example, feed for livestock requires a different compression ratio than feed for poultry. Our engineers can help determine the optimal compression ratio for your specific application.

Parameter:

Characteristics:

High productivity

High wear-resistance

High corrosion-resistance

High fatigue-resistance

High impact-resistance

High accuracy + Long lifespan

Production Capacity:

Packing:

1. Wooden case packing

2. Pallet package

The Importance of Die Quality in Pellet Production

Target Audience: Pellet plant operators, decision-makers, and anyone involved in the pellet production process.

Focus: Explain how die quality directly impacts pellet output, efficiency, and overall production costs. Discuss the consequences of using low-quality dies, such as increased downtime, reduced output, and higher maintenance costs.

Value Proposition: Highlight how [Your Company Name]'s high-quality dies can help pellet plants achieve optimal performance and profitability.

Tips for storage Dies

The pellet dies or ring dies are the main accessory of the pellet mill and play an important role during the pelleting.
1. The dies should be stored in a dry, clean place and marked with the specification.
2. Suggest applying anti-rust oil if the die won't be used for a long time.
3. Pls apply oil soak or oil boil when the holes are clogged and then re-pellet.
4. Apply oil particles to fill the holes if the die will be stored over 6 months.

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.